Thermal-Structural Optimization Through Advanced Additive Manufacturing and Functionally Graded Material Solutions
Transform your thermal management challenges into competitive advantages with our cutting-edge functionally graded materials and additive manufacturing expertise.
The Challenge
Traditional thermal management systems struggle with extreme temperature gradients, leading to thermal stress, material failure, and compromised performance in critical applications.
Our Solution
Functionally graded materials engineered through advanced additive manufacturing create seamless thermal transitions, eliminating stress concentrations while optimizing heat dissipation.
The Impact
40%
Reduction in Thermal Stress
3x
Extended component lifespan
Industries We Serve
Delivering specialized thermal-structural solutions across mission-critical sectors
Aerospace & Defense
Challenge
Extreme thermal cycling in hypersonic flight environments
Solution
FGM heat shields with optimized thermal gradients
Results
60% weight reduction, 45% improved thermal performance
Automotive
Challenge
Battery thermal management in high-performance EV’s
Solution
Graded cooling plates with optimized conductivity profiles
Results
30% faster charging, 25 ºC temperature reduction
Thermal Systems
Challenge
High-flux cooling in power electronics and data centers
Solution
FGM Heat exchangers with topology optimized structures
Results
2x heat transfer efficiency, 25% volume reduction
Our Process
A proven three-phase approach to thermal-structural optimization
Discovery & Analysis
Comprehensive thermal-structural assessment using advanced simulation and material characterization. We analyze your current system's performance, identify optimization opportunities, and establish baseline metrics.
Timeline
2-3 weeks
Investment
€15K – 25K
Thermal mapping and stress analysis
Material selection and feasibility study
Preliminary optimization recommendations
Design & Optimization
Development of optimized FGM designs using multi-physics simulation and topology optimization. We iterate through design variations to maximize performance while meeting manufacturing constraints.
Timeline
4-6 weeks
Investment
€35K – 60K
Multi-objective optimization models
FGM composition gradient design
Manufacturing process qualification
Validation & Implementation
Prototype fabrication, testing, and validation against design specifications. We work with your manufacturing partners to ensure seamless production integration and full documentation delivery.
Timeline
6-10 weeks
Investment
€50K – 100K
Prototype fabrication and testing
Performance validation and reporting
Production support and documentation
Ready to Optimize your Thermal Systems?
Start with a complimentary thermal assessment
Our team will analyze your current system and identify optimization opportunities. No cost, no obligation – just actionable insights from materials engineering experts.